lexan headlight paint removal has been conqured.

[dpartinvr4]

Does anyone know if the lexan is the same shape and thickness as the glass? All I have are glass headlights, and if it is identical I can try and make a mold from it and produce acrylic lenses.

I swapped the glass lenses for my lexan ones, and they fit just fine. so I would assume they are the same shape, but the glass is definitely thicker.

[Silver]

Those look awesome, Silver. I wish there was just some way to get rid of those damned rings on the lexans.

Whats weird is that my drivers side headlight has a weird white little wispy haze that you can kinda see here on the upper left of the headlight.
We tried over and over to remove it but its still there, its probably an inch or 2 long (just enough to bug me). Has anyone doing the robo mod or
just sanding their headlights run into something similar?

[CoopKill]

Has anyone tried a flame after sanding to get the lexan clear? It works on my 4wheeler plastic... A thought.

[Psychotron]

Those look awesome, Silver. I wish there was just some way to get rid of those damned rings on the lexans.

You can get the lexans clear, and you can get the 90mm halo's in there with the insert or without, these are all recent developments and hardly documented yet but I have a set in my garage that has both of these things accomplished I will be doing a write up soon. To fit the halos with the insert you have to use the adjustments on the back of the light to move the projectors back, move them back evenly and the halo fits with the insert.

[Emilie@GZP]

Whats weird is that my drivers side headlight has a weird white little wispy haze that you can kinda see here on the upper left of the headlight.
We tried over and over to remove it but its still there, its probably an inch or 2 long (just enough to bug me). Has anyone doing the robo mod or
just sanding their headlights run into something similar?

That is a discoloration in the lexan itself. Nothing you can do about it.

[Silver]

That is a discoloration in the lexan itself. Nothing you can do about it.

Yea... its gonna bug me 24/7. I just went outside and looked at it agian.. then realized that the clear coat that bubbled a little bit now it bigger and theirs water under it ... my day just gets better.

[dpartinvr4]

You can get the lexans clear, and you can get the 90mm halo's in there with the insert or without, these are all recent developments and hardly documented yet but I have a set in my garage that has both of these things accomplished I will be doing a write up soon. To fit the halos with the insert you have to use the adjustments on the back of the light to move the projectors back, move them back evenly and the halo fits with the insert.

I think Chargerx did a write up on the other site for fitting the halo's in with the insert still there. but like you said, you just move the projectors back a little bit, and they fit right in...it makes the tunnels look pretty cool when they're in there too.