Tuning my DR750s on Chrome
First some basics about my setup:
DR750s
ETS Fmic
FIC 1050 low impedance injectors
Hallman Pro MBC
Walbro 400 e85
HKS DLI
MSD Wires (stock boot style)
NGK 4091 Gapped to .025
stock new fpr
Ninja performance fuel pump hotwire
3sx fuel rail loop
stock fuel lines + filter
Stock Manifolds, front is welded and ported
DN Precat eliminators
Tanable Knockoff downpipe with cat delete
Tanabe Touring Medallion Catback
Evo Maf + Huge K&N filter
Chrome 2
I think that is about it in terms of power or supporting mods.
The first thing I did when installing the 1050s was get the fuel trims decent working with the injector sizing and injector battery latency tables. I also had to work quite a bit on the startup tables to get it to start in all conditions. I think began getting the tune reasonably close for WOT. I tend to use a hybrid approach of getting the global fueling close using the injector sizing, then getting ranges close using the VE/MAF table, then I fine tune the fuel map.
First with pump gas and ~15 psi peak:
http://www.chrisbehnken.com/Images/p...ovH8E_dAzt.jpg
Afr was fat, but the point was really just to get a safe decent tune for 93, max power wasn't the objective. Having done that I ran the gas tank down to the fuel light and added 5 gallons of e85. I did that so I wouldn't have to worry about tweaking the tune at the gas station. I took my 93 tuned injector size and times it by .7 to get started. The car fired, ran really rich for 30 seconds or so while the gas got pumped out of the fuel lines and injectors, then it ran pretty well. Well enough that I ran over to the fuel station and just filled it up.
Car actually ran decent enough. I did some daily normal driving to adjust the global injector size slightly, but it really wasn't far off to start with. Once the trims were decent enough I started doing some WOT pulls in 2nd. In my particular experience my car always runs about .5 afr richer in 3rd, so 2nd is a good place to start.
Here is the first WOT 3rd gear pull, again at 15 psi:
http://www.chrisbehnken.com/Images/p...i5bXP_8tAe.jpg
At this point the afr was getting fairly dialed in. The issue I had is the stock BCS solenoid is not great for trying to run much more than 15 PSI, even with the upgraded wastegates it just couldn't bleed off enough air. Greg has a few solutions for this, but with the days until the gathering getting closer I decided to keep things simple and run the hallman mbc. Obviously compared to the ecu based boost control it is very primitive and I intend to switch back at some point, but it works well for now.
I turned boost up to about 24-25 PSI in 2nd and ran into some ignition issues. There was some breakup around 4000. I was running the ngk 4091s gapped to .030. I wanted to try the champion surface discharge plugs, so I swapped them in. Immediately I had misfiring at practically any boost (like 2-3psi), so I swapped back to a new set of ngk 4091s gapped at .025 and it cleared up.
I ran some 3rd gear pulls today and hit the same breakup around 4000 RPM. I turned the boost down about 1 turn on the controller and after some afr tuning I had this:
http://www.chrisbehnken.com/Images/p...0wNZW_Ke3p.jpg
That is about all the boost I can run without breakup. Afrs are pretty decent and safe. Ignore the boost on that graph, it reads a little low. It was in the mid 80s today, so a little warmer than the previous tunes.
At this point I need to resolve my ignition issue and run some more boost. I have not touched the timing map, it is on stock timing. I'm sure there is power to be had there, but I want to let the boost do the talking for now, especially since on e85 by the time I see a lot of knock it'll be too late. The current tune hits 1-2 counts on occasion, interestingly about where the breakup was, so they may be ignition related.
The coils and ptu are not very old, I have msd plug wires, so I am not sure what could be the issue. Anyone out there with ideas? I will replace anything necessary, but I do not want to replace anything that is good.
I would like to run 4-5 more pounds of boost and get around 550.
