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		<title>3000GT / Stealth / GTO Forum - Blogs - hitman17</title>
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			<title>3000GT / Stealth / GTO Forum - Blogs - hitman17</title>
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			<title>Complete 1 year restoration part II</title>
			<link>https://www.3sgto.org/entries/52-Complete-1-year-restoration-part-II</link>
			<pubDate>Thu, 07 Apr 2011 14:00:53 GMT</pubDate>
			<description><![CDATA[*_Engine_* 
Ok engine time.... I decided to move front to back in my evaluation.  The intercoolers didn't seem too bad, but because of the leaking...]]></description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore"><span style="font-family: Tahoma"><b><u>Engine</u></b></span><br />
<span style="font-family: Tahoma">Ok engine time.... I decided to move front to back in my evaluation.  The intercoolers didn't seem too bad, but because of the leaking axle the backs were covered with grease.  I cleaned them up, but it just didn't sit well in my stomach, so I bought a new FMIC from PMP.  The CXRacing cooler is the best for the money, not the best overall, but for $550, I was all over it.  Plus, the piping makes the engine look better :-).<br />
<br />
Next I went with the air intake, it had the HKS dual intake.  The problems were, 1. it took up too much room in the bay, and 2. the filters needed to be replaced.  That costs about $60, so I said screw it and was recommended an intake fro S&amp;B.  With the adapter it was $60, and it flowed better!<br />
<br />
Next replace the battery, actually replaced the batter twice because after buying the intercooler I realized that a standard sized battery wasn't going to fit.<br />
<br />
Next I decided to drain the coolant.  WOW!  This is what I found...<br />
<img src="http://www.girarddevelopment.net/photo/coolant.jpg" border="0" alt="" /><br />
It seems it hadn't been changed in quite a while so things started to rust.  I ran a flush twice and then put new coolant back in the system.  I also replaced the radiator hoses and the heater hoses.  Here is a pic I took, it's a little old, but you get the idea.<br />
<br />
<img src="http://www.girarddevelopment.net/photo/Engine_bay_Small.jpg" border="0" alt="" /><br />
<br />
I then had one thing left to fix..my tranny was grinding into 3rd gear, it wasn't bad, but I like perfection, but with everything I was doing I didn't feel like dropping a few grand on a brand new and upgraded transmission....yet.  So I bought one from a member and installed it.  I'll say this...if you can have someone help you, it will make it much easier.  I did not, so I did it by myself.  But it worked!  I changed out all the the fluid in the tranny, the t-case and the diff.<br />
<br />
So at this point I was ready to go.......nope!!!  I started my engine a the rear of the bay started smoking.  Stopped and looked where the smoke was coming from...turbo?  Ahh, don't get ahead!  It was actually the rear manifold, yeah the iron one that should never leak.  So I replaced that with a good used one from GZP.  Started and engine stopped smoking.  Started to rev the engine and everything worked great.  Then the next day...smoke again!  Different spot now, and a different color.  Pulled the turbo to find this.<br />
<img src="http://www.girarddevelopment.net/photo/turbo.jpg" border="0" alt="" /><br />
<br />
Ripped up turbine wheel, and damaged bearing.  So I rebuilt it and sent it off to get checked and rebalanced.  Since I was doing the rear I just decided to do the front as well.  So now two newly rebuilt 13g turbos.  (Still with 0 miles on them!)<br />
</span></blockquote>

]]></content:encoded>
			<dc:creator>hitman17</dc:creator>
			<guid isPermaLink="true">https://www.3sgto.org/entries/52-Complete-1-year-restoration-part-II</guid>
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			<title>Complete 1 year restoration</title>
			<link>https://www.3sgto.org/entries/26-Complete-1-year-restoration</link>
			<pubDate>Tue, 21 Sep 2010 19:13:05 GMT</pubDate>
			<description><![CDATA[Just like the title says, this is a restoration I've been in the process of doing for over a year now. This will be updated with progress and...]]></description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore"><span style="font-family: Tahoma">Just like the title says, this is a restoration I've been in the process of doing for over a year now. This will be updated with progress and pictures as I catch up and then move along.</span><br />
 <br />
<b><u><span style="font-family: Tahoma">Start</span></u></b><br />
<span style="font-family: Tahoma">Well here's how it all started, I found a 1992 VR-4 for sale close to me, I went to check it out and test drive it. The outside looked pretty good, but it was a Macco paint job. I was fine with that. I knew it actually would look decent for a year or two. Upon driving it it ran pretty well, with the exception of 3rd gear grinded and a slight exhaust smell. The interior was less than desirable, but with upgraded turbos (13g) a nice after market intake and a newly rebuilt engine with Ross pistons and only 3000 miles on it. I thought $4000 was a good price.</span><br />
 <br />
<span style="font-family: Tahoma">Well, on the drive home I stopped to grab some food, upon returning to the car.........nothing. . There I sit in the parking lot at 8:00 at night. I grabbed my other car a ran to an auto parts store to purchase a nice battery. $110. Ran back to the VR-4 and installed the battery in the pitch black of night. 9:30 at this point. Drove the car and park in my garage only to move one time from then until now. This was in October 2009, so just about a year at this point.</span><br />
 <br />
<span style="font-family: Tahoma"><b><u>First Few Months </u></b>(Total Cost Over $1000, lost count after that)</span><br />
<span style="font-family: Tahoma">Since it was getting cold and I knew the interior was horrific, I decided to start there. (I lost most of the original pictures but I'll see what I can find). </span><br />
 <br />
<u><span style="font-family: Tahoma">Tear Down</span></u><br />
<span style="font-family: Tahoma">The previous owner was a smoker so the inside had a stale smoke smell to it and it looked like the carpet ran through a mud pit, grease pit and gravel road all at the same time. So I purchases a new charcoal molded carpet from <a href="http://www.stockinteriors.com/" target="_blank">Auto Carpet for Car, Truck, Van - Stock Interiors</a>, for about $120, but the fitment sucked, so I bought some used OEM carpet that was in good shape. The some custom floor mats from <a href="http://www.customfitautoaccessories.com/" target="_blank">http://www.customfitautoaccessories.com/</a>. </span><br />
<span style="font-family: Tahoma"><img src="http://www.girarddevelopment.net/Photo/mat.jpg" border="0" alt="" /></span><br />
<span style="font-family: Tahoma">Next the interior color of the gray dash, trim and moldings were too ugly for my taste. So I went through a restoration procedure that I have to say, came out really nice. (See below). So after tearing all of that out I found the inside was more trashed than I thought. Under the carpet was a rusty floor, 1000's of acorns, broken glass, packs of smokes, a screwdriver and a 10 mm socket. I have no idea what went on there, but I at least knew where the smell was coming from.</span><br />
 <br />
<u>Fixing it up</u><br />
<span style="font-family: Tahoma"><font color="#3e3e3e"><span style="font-family: Tahoma">So now it was a matter of starting from the ground up, literally. I washed the inside with degreaser and some powerful soap and wiped everything dry. Then I wire brushed and sanded the floor to get rid of the rust (it was only surface rust). Then got some paint from <a href="http://www.automotivetouchup.com/" target="_blank"><font color="#417394">http://www.automotivetouchup.com</font></a> R38 I believe. $40. Repainted the floor (yes I could have used any paint but I wanted to be meticulous). I then added some sound deadener (I forget what kind, I'll have to look again). </span><br />
<span style="font-family: Tahoma">I then took a peak at the wiring, this was probably the worst part. I had to replace switches, re-solder wires, get new plugs....what a mess. Most of those parts I got from <a href="http://www.parts.com/" target="_blank"><font color="#417394">http://www.parts.com</font></a>. $250. I also bought a keyless entry system, since that was destroyed. $85. </span><br />
<span style="font-family: Tahoma">After that came probably some of the more satisfying parts, really because it came out so well. I have a red 3000gt so I wanted to go with a red/black theme. Here is the procedure I used on the doors and dash. First I lightly scuffed the parts with 320 grit sand paper. Then I used some (Dupli-color brand I think), gloss black fabric/vinyl spray. Now here is the difference with that, it works like a dye, not a paint. So it seeps in and dyes the parts, not sit on the surface. So the entire interior got a gloss black look. On the doors I used the same procedure, but with the handles I removed them and dyed the red. $30. I also bought a new headliner and sun visors (I wanted to get rid of anything that had that stale smoke smell). I dyed all of it black as well.</span><br />
<span style="font-family: Tahoma">Next was the carpet trim and door cards. I purchased some red vinyl that matched the paint almost perfectly. I stripped the carpet from them and rewrapped them using gorilla tape (Stuff is great). $40.</span><br />
<img src="http://www.girarddevelopment.net/photo/Door.jpg" border="0" alt="" /><br />
<span style="font-family: Tahoma">I then bought a gated shifter from 3sx $170, a chrome ebrake handle and a red/black ebrake boot from BlackStealth on 3si. $250.(Not done yet)</span><br />
<img src="http://www.girarddevelopment.net/photo/ebrake_shifter.jpg" border="0" alt="" /><br />
<span style="font-family: Tahoma">I also decided to redo the interior lighting. I bought a 98 dome light and a bunch of blue leds $15 from Topbright (ebay seller, with the resistors). I then changed every orange light (I hate orange lit interiors, don't know why). Along with some new switches.</span><br />
<span style="font-family: Tahoma">I then decided to keep the stock steering wheel, but wanted a different look.</span></font><br />
</span><span style="font-family: Tahoma"><u>Steering Wheel Refinish</u></span><br />
<span style="font-family: Tahoma"><u><img src="http://www.girarddevelopment.net/photo/supplies.jpg" border="0" alt="" /></u></span><br />
<span style="font-family: Tahoma">Inspect your wheel, if you have any large scraps, scratches or rips I suggest using some Gold bondo to fill in and form the wheel.</span><br />
 <br />
<span style="font-family: Tahoma">After using the bondo, sand with 320 grid sand paper to smooth out the wheel and shape it.</span><br />
<span style="font-family: Tahoma">Ok, now sand down the entire wheel with some like sanding using 320 or so grit sand paper. What you're trying to do here is to create a good surface for the primer to bond to.</span><br />
 <br />
<span style="font-family: Tahoma">Next, get the SEM flexible primer. You need to use flexible primer well because your wheel will flex....duh. Coat the entire wheel, front and back. What helped me when painting is I had an old piece of 2 in PVC that I stood on end and just flipped the wheel in the middle to paint. If your wheel is not nice and smooth (remember, any imperfections you see now, will show in the final product). So take the 320 grit sand paper and feather around the wheel to get it nice and smooth.</span><br />
<span style="font-family: Tahoma">Next, give it another coat of primer and sand it out again when dry. At this point I used some 0000 steel wool. </span><br />
 <br />
<span style="font-family: Tahoma">Now, lets tape....I started with the metal, you don't have to, but I am anal sometimes. Next you'll see seams on top of the wheel on either side. This just looked like a great place to begin. So I taped from the inside of the left seam to the inside of the right seam. </span><br />
 <br />
<span style="font-family: Tahoma">For the bottom, I measured 1 1/2 in from each joint and taped that up. Please don't skimp on cheap tape, you want pronounced lines hear.</span><br />
 <br />
<span style="font-family: Tahoma">Now lay the wheel back down and paint black (or whatever color you like). I used engine enamel. Why, because that's what I had. It's an enamel and not some cheap spray. I use Valspar from Lowes, not recommended, it just doesn't absorb well in my opinion. </span><br />
<span style="font-family: Tahoma">So coat the wheel top and bottom with two coats, feathering with steel wool if needed. When satisfied remove the tape.</span><br />
 <br />
<span style="font-family: Tahoma">Now tape over the black. NOTE: be careful to use low adhesion painters tape, the black can peal off with the tape.</span><br />
 <br />
<span style="font-family: Tahoma">Now grab your colored paint and follow the same steps as above.</span><br />
 <br />
<span style="font-family: Tahoma">Check over the entire wheel, you make need to do a little bit of touch up.</span><br />
 <br />
<span style="font-family: Tahoma">When it looks good it's time to finish it off and you have two choices here. If you want some grip to your wheel (I did so the Plasti Dip clear is in the photo) or you can use a good quality clear coat. I went with the Plasti Dip because of grip, and it's flexible, so it will hold up to more aggressive driving. <font color="red">UPDATE!!!</font> After using the wheel the Plasti Dip does not adhere well, go with good quality clear coat, it works much better.</span><br />
 <br />
<span style="font-family: Tahoma">Give the wheel two coats on both sides when dry you're done!</span><br />
 <br />
<span style="font-family: Tahoma">If you want to redo the airbag as well I used the gloss black Fabric and Vinyl spray by Duplicolor. Stuff works great because it dyes not just paint a new layer.</span><br />
 <br />
<span style="font-family: Tahoma"><b><u>Supension</u></b></span><br />
<span style="font-family: Tahoma">I bought some used drilled and slotted rotors since the OEM ones were warped, I just decided to upgrade.  I also bought some pads, but I can't remember what I bought, oh well.  I took a look at the calipers and noticed some small leaks, so I bought a rebuild kit and seal kit from IPS.  Then I cleaned, painted and reassembled them.<br />
<br />
Also, noticed a lot of grease build up around the front axle, the AC condenser and the alternator.  Well, there's only one place that was coming from....a leaking axle.  It seems the boot came off and all the grease that was in there being shielded from the elements, was now all over the bottom of the car.  So I bought two front axles and replaced them.  I unbolted just about everything underneath, the transmission support, the crossmember the control arms.  Just to clean it up and repaint it.  But when I removed the control arms I noticed that the ball joints were shot....AWESOME!  I then replaced both ball joints, the sway bar linkage and the tierod ends....just because I was there and it would give me piece of mind!  I think the only thing I didn't change were the bushings.  (They looked fine, but will replace them down the road.</span></blockquote>

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			<dc:creator>hitman17</dc:creator>
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